Die Specifics
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Through use of an innovative design process and precision fabrication, B&J International, LLC assisted an automotive customer with the development of a die for the bracket highlighted here.
Our design work kicked off with the creation of a Strip Layout and Die Simulation based on the customer's 3D Model. Once this was completed and customer approved, a preliminary die design was completed and once again customer approved.
Fabrication was completed using highly-accurate CNC equipment, creating the die directly from our functional designs. Wire EDM (Electrical Discharge Machining) was used to help create components for the 63" x 26" x 19" die. Comprehensive dimensional inspections throughout the fabrication process were performed in accordance with our quality policies. Upon completion, a qualification trial was held at the customer's facility with a B&J Representative present.
Strong communication with the customer, a selection of high quality manufacturing processes, and stringent quality control, ensured that an exceptionally useful, accurate, and high performance solution was delivered in a timely manner.
Primary:
Strip Layout
Die Simulation
Preliminary Die Design
Detailed Die Design
CNC Machining
Wire EDM
Secondary:
Tear Down, Clean and Final Inspect Locally
Die Trial at Customer's Facility
Customer Approval requirement throughout Design, Build and Trials
Capabilities Applied/Processes
HIGHLIGHTS OF THIS DIE FABRICATION PROJECT
Dimensional Inspection, Trial at Suppliers Facility
Automotive - Stamping
Michigan
Customer Specifications, 2D CAD Drawing, 3D Part Model
Bracket Die
63" x 26" x 19"
In Process Testing/Inspection Performed
Industry for Use
Delivery Location
Standards Met
Product Name
OFFSHORE DIE DESIGN & BUILD FOR A BRACKET FOR THE AUTOMOTIVE INDUSTRY
Die Specifics
INTERNATIONAL TOOL PRICES, AMERICAN TOOL SUPPORT
